Products

XEBEC Brush™ Surface Extra-Large

XEBEC Brush™ Surface Extra-Large

Extra Large Surface Brushes

Target Workpiece

Intended for workpiece edges with a width of 100mm or greater, such as cylinder heads, cylinder blocks, and machinery tables and heads. This brush is ideal to reduce machining time by decreasing the number of passes and improve finish quality by minimizing laps.

XEBEC Brush™ has high grinding power on the tip, so the tip of the brush must be applied directly to burrs. Both vertical and horizontal burrs after milling or drilling can be removed. It should not be used on protruding object because it may cause brush breakage.

Applicable Equipment

It is necessary to control the rotation speed to use XEBEC Brush™. The tool can be used on machining centers, combined lathes, robots, special machines, and driling machines.

Required torque for maximum rotation speed is:
Φ125mm:25N・m; Φ165mm:45N・m; Φ200mm; 65N・m (rough standard)

Torque changes based on the proportion of brush interacting with the workpiece, the depth of cut, and the length of the brush.

Selection

Extra Large Surface Brush Selection

Product Structure

A brush and slide ring are a separate items. Assemble the brush and slide ring before use. The slide ring consists of a shank, base holder, and ring. Each component is available individually.

Extra Large Surface Brush Structure

*Brush, base holder, and ring contain the following items:

  • Brush: 4 screws (M5 cap screw), hex wrench
  • Base holder: 3 screws (M5 hollow set), hex wrench
  • Ring: 1 screw (M5 low cap screw), 1 flat washer, hex wrench
*The ring is a consumable item. Replace the attached point with the new one if it is worn out or if the attached point becomes loose

Tool Schematic

Extra Large Surface Brush Schematic
Brush Diameter (mm) L1
(mm)
L2
(mm)
L3
(mm)
D1
(mm)
D2
(mm)
D3
(mm)
Weight
(g)
Φ125 187 122 75 135 125 25 1920
Φ165 176 165 2320
Φ200 211 200 2750

Processing Conditions

Deburring
Brush Diameter Depth of cut D
(mm)
Rotation speed S
(min-1)
Feed rate F
(mm/min)
Brush Projection
(mm)
Vertical
Burrs
Horizontal
burrs
Recommended Maximum Burr root
thickness
0.05mm
Burr root
thickness
0.1mm
Φ125 0.5 1.0 800 (MAX1000) 4000 2500 15
Φ165 0.5 1.0 600 (MAX750) 4000 2500 15
Φ200 0.5 1.0 480 (MAX600) 4000 2500 15
If burrs remain

Increase the rotation speed in 25% increments. Be aware of the maximum rotation speed.
Decrease the feed rate in 10-20% increments.

To extend tool life / If the edge is too rounded

Decrease the rotation speed in 25% increments.
Increase the feed rate in 10-20% increments.

If the brush is worn out unevenly

Double the feed rate F and process the workpiece using the round pass.
Rotate the brush in a counterclockwise direction for the return pass.

Cutter Mark Removal & Polishing
Brush Diameter Depth of cut D
(mm)
Rotation speed S
(min-1)
Feed rate F
(mm/min)
Brush Projection
(mm)
Cutter Mark Removal Polishing Recommended Maximum Cutter Mark
Removal & Polishing
Φ125 0.5 ~ 1.0 0.3 ~ 0.5 800 (MAX1000) 300 15
Φ165 0.5 ~ 1.0 0.3 ~ 0.5 600 (MAX750) 300 15
Φ200 0.5 ~ 1.0 0.3 ~ 0.5 480 (MAX600) 300 15
If cutter marks are not removed

Increase the number of passes.
Increase the rotation speed in 25% increments. Be aware of the maximum rotation speed.

To extend tool life / If the edge is too rounded

Decrease the rotation speed in 25% increments.
Increase the feed rate in 20-40 % increments.

If the brush is worn out unevenly

Double the feed rate F and process the workpiece using the round pass.
Rotate the brush in a counterclockwise direction for the return pass.

Safety Warning

Cutting fiber brushes and stones are cutting tools and are often rotated at high speeds with a power tool or in a machine tool. They should never be operated at higher than the maximum speeds listed. When using these tools, safety glasses and gloves should be worn. Breathing the dust created by using these products for prolonged periods of time should be avoided.

ISA